Tsare-tsare na yau da kullun na masu jigilar jigilar kayayyaki masu saurin sauri na zamani, irin wannan na NCC Automated Systems, suna da sauyawar layi da haɗa ƙarfin don haɓaka kwararar samfur kuma suna ba da izini don sauƙin sauya girman samfura da SKUs.Hotuna na NCC Automation Systems
Ko sake gyarawa, sake gyarawa ko sabon shigarwa, tsarin jigilar kaya dole ne ya karɓi tsarin sarrafa kansa, cinye ƙarancin kuzari kuma ya kasance mafi wayo fiye da kowane lokaci - yana iya daidaitawa da canje-canje a cikin samfura ko girman marufi a cikin motsi.A lokaci guda, tsabta dole ne ya dace da FDA, USDA da 3-A ka'idodin tsabtace kiwo.Yawancin ayyukan isarwa takamaiman aikace-aikace ne kuma galibi suna buƙatar aikin ƙira.Abin baƙin ciki, sarkar wadata da al'amurran ƙwadago na iya jinkirta ayyukan da aka ƙera musamman, don haka ana buƙatar isassun tsare-tsare da tsarawa.
Dangane da binciken bincike da kasuwanni na baya-bayan nan, "Kasuwancin Kasuwanci ta Masana'antu", ana tsammanin girman tsarin jigilar kayayyaki na duniya zai yi girma daga dalar Amurka biliyan 9.4 a cikin 2022 zuwa dala biliyan 12.7 a cikin 2027, tare da haɓaka haɓakar shekara-shekara zai zama 6% .Maɓallai masu tuƙi sun haɗa da haɓaka haɓaka hanyoyin sarrafa kayan sarrafa kayan aiki na musamman dangane da ƙayyadaddun ƙayyadaddun ƙayyadaddun masana'antu iri-iri na ƙarshen amfani, gami da haɓaka buƙatun sarrafa kayayyaki masu yawa, musamman a cikin masu siye da siyarwa, kasuwannin abinci da abubuwan sha.
A cewar rahoton, ci gaba da saka hannun jari a cikin bincike da haɓaka ta masu kera tsarin jigilar kayayyaki da haɓaka hanyoyin sadarwar samar da kayayyaki za su haifar da buƙatun hanyoyin samar da isar a cikin lokacin hasashen.A cewar Hukumar Raya Masana'antu ta Majalisar Dinkin Duniya, yawan amfani da kayayyaki a kasashen da suka ci gaba zai karu zuwa kusan dalar Amurka tiriliyan 30 nan da shekarar 2025. Ana sa ran wannan ci gaban zai kara shigar da masana'antu sarrafa kansa da kuma bukatar ingantaccen tsarin sarrafa kayan.
Kodayake wasu aikace-aikace na musamman a cikin masana'antar abinci (misali, abinci mai yawa da busassun abinci) yawanci sun haɗa da tsarin jigilar tubular da ke rufe (misali, vacuum, ja, da sauransu), bincike ya nuna cewa ana sa ran masu jigilar bel ɗin su zama mafi girman sashi ta nau'in.sannan kuma daya daga cikin fitattun sassa.kasuwanni masu saurin girma.Masu jigilar belt na iya ɗaukar manyan kundila a farashi mai rahusa a kowane ton-kilomita fiye da sauran masu jigilar kaya kuma suna iya tafiya mai nisa cikin sauƙi kuma cikin farashi mai sauƙi.Yayin da yawancin aikace-aikacen abinci da abin sha ke amfani da kayan jigilar bututun da aka rufe don rage ƙura da kiyaye tsabta, bincike ya nuna cewa masu jigilar bel ɗin suna aiki da kyau tare da na'urorin jigilar abinci da abin sha na musamman, musamman a cikin marufi da ɗakunan ajiya/a cikin tsarin bayarwa.
Ba tare da la'akari da nau'in jigilar kaya ba, tsabta shine babban abu a cikin masana'antar mu."Canza buƙatun tsafta na ci gaba da zama babban batun tattaunawa tsakanin masana'antun abinci da abin sha," in ji Cheryl Miller, darektan tallace-tallace a Multi-Conveyor.Wannan yana nufin akwai babban buƙata don tsarin ginin bakin karfe da aka gina don tsauraran lambobin lafiya kamar FDA, USDA ko hukumomin kiwo.Yarda da aiki na iya buƙatar ginin ƙulli, pads masu kariya da ci gaba da walda, tallafin tsafta, ramukan tsaftacewa, firam ɗin bakin karfe da abubuwan da aka ƙididdige su na watsa wutar lantarki, da ƙa'idodin tsaftar 3-A suna buƙatar ainihin takaddun shaida.
ASGCO Complete Conveyor Solutions yana ba da bel, masu zaman kansu, masu tsabtace bel na farko da na biyu, sarrafa ƙura, na'urorin da ke kan jirgi da ƙari, da sabis na kulawa da gyarawa, bel splicing da Laser scanning.Manajan tallace-tallace Ryan Chatman ya ce abokan cinikin masana'antar abinci suna neman bel na jigilar ƙwayoyin cuta da bel don hana gurɓataccen abinci.
Don masu jigilar bel na gargajiya, yin amfani da bel ɗin tuƙi na iya yin ma'ana don dalilai da yawa.(Duba FE Engineering R&D, Yuni 9, 2021) FE yayi hira da Kevin Mauger, Shugaban SideDrive Conveyor.Lokacin da aka tambaye shi dalilin da ya sa kamfanin ya zaɓi na'ura mai ɗaukar nauyi, Mauger ya ba da shawarar cewa za a iya fitar da na'urar a wurare da yawa don kiyaye ko da tashin bel.Bugu da ƙari, saboda babu rollers ko keji masu jujjuyawa, mai ɗaukar kaya yana da sauƙin tsaftacewa, wanda ke taimakawa rage haɗarin gurɓataccen abinci.
Koyaya, masu jigilar bel tare da rollers/motoci masu zaman kansu suna da fa'idodi da yawa akan akwatunan gear na yau da kullun da injina, musamman ta fuskar tsafta.Shugaban Van der Graaf Alexander Canaris ya yi nuni da wasu matsalolin a cikin wata hira da sashen R&D na FE Engineering na ƴan shekarun da suka gabata.Tunda motar da gears suna cikin ganga kuma an rufe su ta hanyar hermetically, babu akwatunan gear ko injuna na waje, wanda ke kawar da filin kiwo na ƙwayoyin cuta.A tsawon lokaci, ƙimar kariya na waɗannan abubuwan ya ƙaru zuwa IP69K, yana ba da damar wanke su da sinadarai masu tsauri.Haɗin abin nadi ya dace daidai da daidaitattun bel ɗin jigilar thermoplastic tare da tsarin sprocket don samar da fihirisar sarrafa matsayi.
Tsarin Tsabtace Abincin Abinci na ASGCO na Excalibur yana goge kullu mai ɗanɗano daga bel ɗin kafin ya ci gaba da yin gaba, yana haifar da bel ɗin ya zama karkace ko kama shi a cikin bearings ko wasu sassa.Ana iya amfani da na'urar tare da wasu abubuwa masu ɗaki kamar cakulan ko furotin.Hoto daga ASGCO
Tsaftacewa da rage raguwa yana da matukar mahimmanci a kwanakin nan, kuma tsaftacewa a wuri (CIP) yana zama mafi mahimmanci fiye da abin da ake bukata.Rick Leroux, mataimakin shugaban kasa kuma babban manajan Luxme International, Ltd., masana'anta na jigilar tubular sarkar, yana ganin karuwar sha'awar masu jigilar CIP.Bugu da kari, ana yawan sanye take da masu isar da kayayyaki don tsaftace sassan tuntuɓar samfur don tsawaita tazara tsakanin zagayowar tsaftacewa.A sakamakon haka, kayan aiki suna aiki mafi tsabta kuma suna dadewa.Abin da za a ɗauka, in ji Leroux, shine tsayin tazara tsakanin tsabtace sinadarai da yawa kafin tsaftacewar rigar yana nufin ƙara yawan aiki da layin.
Misalin kayan aikin tsabtace bel shine tsarin tsaftace kayan abinci na ASGCO Excalibur wanda aka sanya a cikin gidan burodi a tsakiyar Yamma.Lokacin shigar da bel mai ɗaukar nauyi, toshe bakin karfe (SS) yana hana kullun ɗauka.A cikin gidajen burodi, idan ba a shigar da wannan kayan aiki ba, kullu na dawowa ba zai fito daga bel ba, ya taru a saman belin kuma ya ƙare a kan abin nadi na dawowa, yana haifar da motsi na bel da lalacewar gefen.
Clint Hudson, darektan tallace-tallace ya ce Clint Hudson, mai yin jigilar jigilar kayayyaki na Tubular yana ganin karuwar sha'awa daga masana'antun abinci da abin sha.Amfanin amfani da bututu don jigilar busassun kayayyakin busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun fa'idar amfani da fa'idar amfani da isar da bututu shine cewa yana rage ƙura kuma yana tsaftace yankin da ke kusa da shi.Hudson ya ce sha'awar bututun Clearview na kamfanin na karuwa saboda masu sarrafawa na iya ganin abin da ke faruwa a cikin samfurin kuma suna duba masu jigilar kayayyaki na gani don tsabta.
Leroux ya ce kula da tsabta a cikin marufi yana da mahimmanci kamar yadda ake samarwa.Misali, ya jera wasu muhimman abubuwa:
Leroux ya kuma lura cewa na'urori masu sarrafawa sun damu da amfani da wutar lantarki.Sun gwammace su ga rukunin wutar lantarki mai karfin dawaki 20 fiye da mai karfin dawaki 200.Masu kera abinci kuma suna neman tsarin da kayan aiki tare da ƙananan matakan hayaniyar injiniyoyi waɗanda suka dace da ƙa'idodin iska mai tsabta.
Don sababbin masana'antu, yana iya zama mai sauƙi don zaɓar kayan aikin jigilar kayayyaki da haɗa su cikin tsarin guda ɗaya.Koyaya, lokacin haɓakawa ko maye gurbin kayan aikin da ke akwai, ana iya buƙatar ƙira ta al'ada, kuma yawancin kamfanonin jigilar kaya na iya amfani da tsarin “al'ada”.Tabbas, wata matsala mai yuwuwa tare da kayan aiki na al'ada shine samun kayan aiki da aiki, wanda wasu masu samar da kayayyaki har yanzu suna ba da rahoto a matsayin matsala wajen tsara ainihin kwanakin kammala aikin.
"Yawancin samfuran da muke sayar da su na zamani ne da aka tsara don biyan buƙatun abokin ciniki iri-iri," in ji Cablevey's Hudson."Duk da haka, wasu abokan ciniki suna da takamaiman buƙatu waɗanda abubuwan haɗinmu ba za su iya cika su ba.Sashen injiniyanmu yana ba da sabis na ƙira don biyan waɗannan takamaiman buƙatu.Abubuwan da aka gyara na al'ada suna ɗaukar lokaci mai tsawo don isa ga abokan ciniki fiye da samfuran mu na kan layi, amma lokutan isarwa gabaɗaya abin karɓa ne "
Yawancin buƙatun isar da sako ana iya saduwa da tsarin da aka keɓance da takamaiman shuka ko shuka.ASGCO tana ba da cikakkiyar sabis na ƙira da aikin injiniya, ”in ji Chatman.Ta hanyar kewayon abokan haɗin gwiwa, ASGCO na iya rage ƙorafin sarkar samar da kayayyaki da isar da kayayyaki da ayyuka akan lokaci.
"Duk kasuwanni, ba kawai abinci da abin sha ba, suna fuskantar kalubalen da ba a zata ba saboda tasirin rugujewar sarkar samar da kayayyaki da kuma karancin ma'aikata da ke haifar da cutar," in ji Multi-Conveyor's Miller.“Duk waɗannan abubuwan rashin daidaituwa suna haifar da haɓakar buƙatar samfuran da aka gama.kaya, wanda ke nufin: "Muna bukatar wani abu, kuma muna bukatarsa jiya."Masana'antar marufi tana yin odar kayan aiki tsawon shekaru da yawa, tare da lokacin juyawa na kusan watanni biyu.Halin masana'antu na duniya na yanzu ba zai juya daga sarrafawa ba nan da nan.Tsara gaba don kayan aikin haɓaka shuka, sanin cewa kayayyaki za su yi kyau sama da matakan al'ada, yakamata ya zama fifiko ga duk kamfanonin FMCG.
"Duk da haka, muna kuma bayar da na'urorin jigilar kayayyaki guda biyu da aka riga aka tsara don ƙarin isar da lokaci," in ji Miller.Jerin Nasara yana ba da daidaitattun, sassauƙa, sarƙoƙi madaidaiciya waɗanda basa buƙatar ruwa.Mai sarrafa na'ura yana zaɓar ƙayyadaddun nisa da lanƙwasa kuma yana ba da zaɓuɓɓukan tsayi.Multi-Conveyor kuma yana ba da tsarin tsabtace tsaftar Slim-Fit a cikin tsayin da aka saita da faɗin.Miller ya ce duk da bukatu mai yawa, har yanzu suna da araha fiye da hanyoyin jigilar kayayyaki na al'ada.
Multi-Conveyor kwanan nan ya shigar da tsarin don sarrafa daskararrun kajin jakunkuna.Kamar yadda yake tare da yawancin ci gaba na zamani, sassauci shine mabuɗin don kiyaye samfurin yana motsawa.Abubuwan da wannan aikace-aikacen ke fuskanta sun haɗa da:
Wasu samfuran suna buƙatar injunan marufi biyu kawai don isar da samfurin a cikin hanyoyi biyu kai tsaye zuwa tsarin X-ray.Idan jakunkuna ɗaya ya gaza, za a canja wurin samfurin zuwa jaka na uku kuma a kai shi zuwa injin canja wuri, wanda za'a sanya shi don isar da jakunkunan zuwa wata hanyar isar da sako idan lokaci ya yi ƙasa.Jakar babu kowa a yanzu.
Wasu samfuran suna buƙatar injunan marufi uku don cimma abin da ake buƙata.Fakiti na uku yana isar da samfurin zuwa injin canja wuri, wanda ke rarraba jakunkuna daidai-da-wane tsakanin manyan na'urorin jigilar kaya guda biyu na tashoshi na fakitin.Gudun na uku na injin marufi sannan ya shiga daidaitaccen haɗin sama/ƙasa akan kowace hanya.Belin servo a kan ƙananan matakin samfurin yana ba da damar jaka daga matakin sama su fada cikin rami da bel ɗin servo ya halitta.
Tsarin sarrafawa da yawa da masu jigilar jaka wani ɓangare ne na babban tsarin gabaɗaya wanda kuma ya haɗa da komai daga layin caji guda biyu zuwa rafukan saukewa guda ɗaya, cikakkun bayanai da haɓakawa, na'urorin gano ƙarfe, na'ura mai ɗaukar sama sannan kuma layin palletizing..CPU.PLC ne ke sarrafa jakar da tsarin akwatin kuma ya haɗa da mitar mitoci sama da dozin uku da servos da yawa.
Tsara manyan tsarin sarrafa kayan yawanci ya ƙunshi fiye da ajiyewa kawai ko sanya masu isar da saƙo a cikin shimfidar wuri.Baya ga saduwa da ƙayyadaddun ƙayyadaddun kayan aikin shuka, masu jigilar kayayyaki dole ne su dace da ƙayyadaddun wutar lantarki, su sami kayan da suka dace, kuma su dace da lalata, nauyin sabis, lalacewa, tsafta da buƙatun canja wurin kayan, in ji Leroux.Na'urar da aka ƙera ta al'ada yawanci shine mafi kyawun samfur wanda aka ƙera don samar da ƙimar dogon lokaci ga mai sarrafawa saboda an ƙera shi musamman don biyan buƙatun takamaiman aikace-aikacen.
Aikace-aikacen na'ura mai wayo da gaske ya dogara da abin da injin sarrafa abinci ke so a cikin takamaiman aikace-aikacen.Don zubar da babban jakar foda ko granular abu a cikin akwati, ƙila kawai kuna buƙatar kunna ko kashe aikin sikelin.Duk da haka, Chatman ya ce sarrafa kansa muhimmin abu ne don samar da tsarin isar da isar da inganci.Ƙarfin tuƙi a bayan aiki da kai shine a ƙarshe don haɓaka ingancin samfurin da aka gama da saurin tsarin.
Multi-Conveyor yana amfani da sadarwar fasaha mai sarrafa afareta wanda ke rufe ƙirar aiki."Muna amfani da HMIs da faifan servo don samar da saurin canji mai inganci don marufi daban-daban, zane-zane da daidaita layin layi," in ji Miller."Sauƙi a cikin sigar samfur, nauyi da girman yana haɗe tare da haɓaka yawan aiki da haɓaka gaba."tsarin sadarwa.
Leroux ya ce yayin da ake samun isassun wayo daga dillalai da yawa, har yanzu ba su kai wani babban matakin karbewa ba saboda yawan kudaden da ake kashewa na hada kayan aikin wayo da kuma kunshin gudanarwa masu alaƙa da ake buƙata don amfani da bayanan da aka tattara daga masu jigilar kaya.
Koyaya, ya ce babban direban masana'antar abinci don sanya masu isar da isar da hankali shine buƙatar bin diddigin da tabbatar da aikin tsaftacewa ta amfani da aikace-aikacen CIP masu tsafta a wurin lalata, RTE ko canja wuri zuwa marufi.
A matsayin wani ɓangare na shirin tsaftacewa, masu isar da kaifin basira suna buƙatar yin rikodin batch SKU kuma su haɗa SKU tare da zazzabi na ruwa, lokacin jiƙa, matsa lamba, zafin ruwa, da jigon bayani mai tsabta ga kowane alkali, acid, da sanitizer don sake zagayowar tsafta.Matakin tsaftacewa.Leroux ya ce na'urori masu auna firikwensin kuma na iya lura da yanayin zafin iska da lokacin bushewa yayin lokacin busarwar iska mai zafi.
Ana iya amfani da tabbatar da maimaita maimaitawar tsaftar muhalli akai-akai don tabbatar da cewa babu canji ga ingantaccen tsarin tsafta.Mai sa ido na CIP mai hankali yana faɗakar da mai aiki kuma yana iya zubar da/zubar da sake zagayowar tsaftacewa idan sigogin tsaftacewa ba su dace da sigogi da ka'idojin da masana'antun abinci suka kayyade ba.Wannan sarrafawa yana kawar da buƙatar masu samar da abinci don magance ƙananan matakan da dole ne a ƙi.Wannan yana hana ƙwayoyin cuta ko allergen shigar da su cikin samfur na ƙarshe kafin shiryawa daga kayan aikin da ba su dace ba, don haka rage haɗarin tunawa da samfur.
"Masu kaifin basira suna ba da damar mu'amala mai sauƙi da haɓaka aiki a cikin shirye-shiryen samar da abinci," FE, Oktoba 12, 2021.
Abubuwan da aka Tallafi wani sashe ne na musamman da aka biya wanda kamfanonin masana'antu ke ba da inganci, rashin son zuciya, abubuwan da ba na kasuwanci ba kan batutuwan da ke da sha'awa ga masu sauraron injiniyan abinci.Hukumomin talla ne suka samar da duk abun ciki da aka tallafawa.Kuna sha'awar shiga cikin sashin abun ciki da muke ɗaukar nauyi?Da fatan za a tuntuɓi wakilin ku na gida.
Wannan zaman zai ba da cikakken bayani game da burin ƙungiyar aikin da manufofin ƙirƙira tsaftataccen kayan aiki na ma'aikata da kuma kayan aikin da aka gama yayin haɓaka aiki da ƙima ga kamfani da abokan cinikin sa.
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Haɗa zurfin kimiyya tare da amfani mai amfani, wannan littafin yana ba wa ɗaliban da suka kammala karatun digiri kamar yadda injiniyoyin abinci, masu fasaha, da masu bincike ke aiki tare da kayan aiki don taimaka musu samun sabbin bayanai game da hanyoyin canji da kiyayewa, gami da sarrafa tsari da al'amuran tsabtace tsirrai.
Lokacin aikawa: Oktoba-13-2023